0086-13822192448
Emulsifying machine is a commonly used chemical equipment, mainly used for emulsifying, mixing, stirring and other processes. Correct operation of emulsifying machine is an important link to ensure production quality and equipment safety. The following will be a detailed introduction to the use of emulsifying machine steps, for reference.
1: Equipment preparation Check whether the power cord of the emulsifying machine is firmly connected and whether the voltage meets the equipment requirements. Check whether the outer surface of the emulsifier is clean and clean, and whether the equipment has damaged or loose parts. Check whether the feed, discharge port and exhaust valve of the emulsifier are closed or opened correctly.
2: Raw material preparation According to the requirements of the production process, prepare the raw materials and auxiliary materials that need to be emulsified to ensure that their quality meets the requirements. If the raw material needs to be heated or cooled, it can be treated in advance to ensure that the temperature of the raw material meets the set requirements.
Three: Start the emulsifying machine according to the requirements of the equipment operating instructions, start the main power supply of the emulsifying machine, and confirm the normal operation of the motor. Push or rotate the speed control handle to adjust the speed to the set requirements.
Four: feeding operation Open the feed port of the emulsifying machine, and slowly pour the prepared raw materials into the emulsifying machine to avoid sputtering or overflow. Use measuring instruments to precisely control the amount of raw materials added to ensure that the requirements of the production process are met. According to the need, timely add auxiliary materials, such as emulsifier, stabilizer, etc.
Five: Start the emulsifying process Start the mixing device of the emulsifying machine so that it begins to rotate. At this time, the shear force and friction force generated in the emulsifying machine will tear, collide and mix the raw material molecules, and then form an emulsion. According to the need, the speed, time and temperature of the emulsifying machine can be adjusted appropriately to obtain the ideal emulsifying effect.
Six: Observe the emulsifying effect In the emulsifying process, pay attention to observe the formation of emulsion in the emulsifying machine, such as whether the emulsion is uniform, whether the particle size meets the requirements. If it is found that the emulsification is not ideal or there are abnormal conditions, it should be stopped in time, checked and eliminated to ensure the quality of emulsification.
After the emulsification process is completed, stop the work of the emulsifying machine. Close the feed port of the emulsifier to prevent leakage of emulsion. Open the discharge port of the emulsifying machine and drain the emulsion from the emulsifying machine.
After the equipment is shut down, clean the inner wall of the emulsifying machine, the mixing device and the feed port to prevent the residue from affecting the equipment and the next batch of production. Use proper cleaning agents and methods to avoid damage to the equipment. Regularly check the sealing parts and bearings of the emulsifying machine and other wearing parts, such as problems should be replaced or repaired in time.
The above is a detailed introduction of the steps of the use of the emulsifying machine. In actual operation, it is also necessary to adjust and operate according to the requirements of the specific emulsifying model number and production process. In order to ensure production safety and normal operation of the equipment, the emulsifying machine can be regularly maintained and overhauled to deal with equipment failures in time. At the same time, the operator should have the relevant safety knowledge and operating skills, and operate in strict accordance with the operating procedures to ensure the normal operation and production quality of the emulsifying machine.